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Faulty Car Suspension Springs Pose Safety Risks Experts Warn

October 19, 2025

Imagine driving down the road when suddenly, one side of your vehicle noticeably sags. The car wobbles around corners, and unusual noises emerge from the suspension. These are telltale signs of a failing coil spring—a vital part of your car’s suspension system that directly impacts handling, comfort, and safety. But what exactly are coil springs, and what happens when they break? This article explores their function, symptoms of failure, and essential safety considerations.

What Are Car Coil Springs?

Coil springs, also known as helical springs, are mechanical components that play a pivotal role in a vehicle’s suspension system. They perform three core functions:

  • Supporting Vehicle Weight: Coil springs bear the car’s weight, maintaining proper ride height. This affects not only aesthetics but also ground clearance and handling.
  • Absorbing Road Impacts: They cushion the vehicle from bumps, potholes, and uneven surfaces, enhancing passenger comfort by reducing vibrations.
  • Improving Stability: By ensuring consistent tire contact with the road, coil springs optimize grip during acceleration, braking, and cornering, boosting safety.

Beyond comfort, coil springs protect other critical components. They minimize engine stress by absorbing shocks and help maintain tire alignment, preventing uneven wear. Typically made from high-strength steel or composite materials, these springs feature a spiral design and often include a protective plastic coating for durability and corrosion resistance.

Types of Coil Springs

Two primary types are used in vehicles:

  • Linear Springs: These have a constant spring rate, meaning compression is proportional to load. Their predictable behavior makes them common in standard vehicles.
  • Progressive Springs: With a variable spring rate, they soften initial bumps for comfort but stiffen under heavier loads, balancing ride quality and performance. High-performance cars often use this design.
Where Are Coil Springs Located?

Most cars have four coil springs—one at each wheel. Front springs often integrate with shock absorbers in a strut assembly, while rear setups may pair springs with separate shocks or use a combined coilover design. Note that front and rear springs may differ in size and load capacity, depending on the vehicle’s engineering.

Causes of Coil Spring Failure

Springs fail due to prolonged wear or neglect. Key factors include:

  • Age and Mileage: Over time, metal fatigue weakens springs, leading to cracks or breaks.
  • Corrosion: Exposure to moisture, road salt, or harsh weather accelerates rust, compromising structural integrity.
  • Impact Damage: Hitting potholes, curbs, or off-road obstacles can overstress springs, causing fractures.

Replacement should always be handled by certified technicians to ensure proper installation and safety.

Symptoms of a Broken Coil Spring
  • Uneven Ride Height: One corner of the car sits lower than others.
  • Suspension Noises: Clunking, squeaking, or creaking sounds over bumps.
  • Poor Handling: Excessive body roll in turns or instability on rough roads.
  • Tire Wear: Uneven tread patterns indicate misalignment from spring failure.
  • Bottoming Out: The chassis scrapes the ground over dips or bumps.
  • Visible Damage: Inspect springs for cracks, rust, or physical deformities.
Can You Drive with a Broken Coil Spring?

Absolutely not. Operating a vehicle with a failed spring is illegal and hazardous. Risks include:

  • Loss of control during maneuvers
  • Longer braking distances
  • Damage to other suspension parts
  • Premature tire wear
  • Potential chassis contact with the road

If a spring breaks, tow the car to a repair facility immediately.

How Long Do Suspension Systems Last?

Suspension components typically endure up to 100,000 miles, but harsh driving conditions or poor maintenance can shorten this lifespan. Regular inspections—especially during annual safety checks—help identify wear early.

Coil Spring Replacement Costs

Prices vary by vehicle make and labor rates. Below are average estimates for spring replacement (per spring):

Brand Average Cost (GBP)
Audi 316
BMW 361
Ford 229
Mercedes 356
Volkswagen 288
Frequently Asked Questions
What noise does a broken coil spring make?

Listen for clunking, squeaking, or creaking, particularly on uneven surfaces.

How can I check for a broken spring?

Look for sagging corners, unusual noises, handling issues, or visible damage during inspections.

What does a broken spring look like?

Fractured ends, irregular shapes, or rust around cracks indicate failure.